Page 9 - Prospekt

Applications
Take disk brake as an example, most companies use offline balancing analyzer method, which the machine needs to be stopped after the disk is finished, then move to the balancing analyzer for detection. When the detection is done, then move the disk to a machining center to eliminate the unbalance amount. It costs unwanted time by just loading and unloading the disk from one place to another, it can also cause accuracy error.
Therefore, we created the concept of installing the WBA into the vertical multi-tasking turning center. When the disk brake is finished, it can be evaluated online, then use C-axis to eliminate the unbalanced amount. This can save lots of loading and unloading time and also prevent accuracy error from the process. With the combination of the WBA and multi-tasking turning procedure, we can bring multi-tasking advantages into the next level.
Dual facing Turning process
Move to
Balancing analyzer Detecting process
Move to
Eliminating unbalanced amount
Prepare work-piece
Prepare work-piece
Prepare work-piece
Milling process
50%
Dual facing
+
Workpiece balancing analyzer +
Eliminating unbalanced amount
Machining process
Cycle time
Prepare work-piece
7 8
The interface of the WBA can be customized based on customer's needs, which is easy to use. Take disk as an example, the standard work-piece only takes 2 minutes to setup. First insert the disk data, then insert machining parameters. After the setup is done, it only needs one button to begin the entire procedure ( turning, detecting, milling ) which the cycle time is only 3 ~ 4 minutes.
Insert disk data
Insert machining parameters
Work-piece balancing analyzing specifications
Capacity
WBA
Disk diameter
Disk thickness
Disk friction surface Correction method
Unbalance amount Sensitivity Balancing grades
Ø 286 ~ 355 mm
28 ~ 32 mm
60 mm
Single side correction
1,650 ~ 14,850 g-mm 0.001g
ISO 1940, G2.5
Specifications are subject to change without notice.
WBA displayed in G.LINC 350 ( opt. )